Homemade DIY Drain Tube flaring tool

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DaleH

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FYI - made this sketch up for a friend who's refurbishing a BW, replacing their brass drain tubes. I had once made up a fancy tool on a lathe (all hardened and everything too :D ) to do this ... but, I loaned it to a friend at a local boatyard and he can't find it, grrrrrrrrr.

Anyway, here's a sketch on 'how to' make your own flaring tool using nuts and bolts from the hardware store, just go to a good hardware store! Just don't buy any nut of the thread size for the bolt you will use ... you need to find one (like a Nylok nut) that has a belled or rounded end a tad larger than the ID of the drain tube, so that it will partially force open the end of the drain tube, akin to flaring out the end of a trumpet.

Thought I'd just post this in case someone with a Pahka went to replace their scupper drain tubes. The critical dimension is cutting the tube, you need to cut it longer than you think, in order to allow for the bend allowance where the tube will turn and curl on itself. Goop it up well with 3M 5200 and have at it :D . Now me? I'd wet-out the core with thinned epoxy first ;) !
 

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Very cool!!!

I did the same thing last spring on a Plywood Skiff we built but I used a socket to start the flare that had a slight bend to it. Works great.


but, I loaned it to a friend at a local boatyard and he can't find it, grrrrrrrrr.

That's why when I lend tools, I usually go with them (the tools) or I tell people to bring whatever they are doing down into the shop. Helps keeps tools from growing legs. :D
 
it also helps to anneal or heat the brass tube (end your flaring) before doing it,it softens the brass and prevents it from splitting
 
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