Custom Teak Swim Platform

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DaleH

FOUNDER of Classic Parker Forum
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Remember my idea?

swim_bracket_187.jpg


Then I bought that 9' wide 1.5" thick teak swim platform off of some guy I flagged down on the highway ... no kidding.

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Well, here's my progress to date. I had some custom 1/4" thick 304 series stainless steel angle brackets made up for $40 each. These are twice as heavy as the $70 ones sold in marine stores.

Now, even more good news! After drilling (8) 1/2" holes in my 15-year old transom ('92 vintage) , with (4) not far from the bottom ... all my new holes went into dry wood! Woo hoo :) ! I then wet them out with thinned epoxy after heating the holes, so that the thin vicosity epoxy saturated into the core. I repeatedly added some in small amounts with a syringe until it wouldn't take anymore. Then I taped off the back of the hole with duct tape and filled it from the inside 'til it ran out a little.

You can see the 'piss yellow' thin epoxy cured below with my brush in it. After the thin epoxy cured, I cleaned/rough up the hole toremove the amine blush and then filled with thickened epoxy. After it cured I carefully center-punched the epoxy plug and drilled a 3/8" hole through, as I will use 3/8" SS hardware. Look at the neat epoxy plug that is permanently protecting the core!

Now a little tip! Before installing, counter-sink the back end of the hole (outside portion) as the c'sink area serves like a little 'cup' to hold your goop of choice in place. My goop? Nothing but 5200 below the waterline for me! I torqued the hardware fairly secure and let it dry, then I torqued up the nuts from the inside while someone else holds the bolt from turning on the outside. This allows the set-up goop to act also like a gasket as well as an adhesive and sealer.

Lots of sanding to go ... then on to the other side ... whew! Hope to launch by Monday this weekend ... but I dunnoh
:shock: ! We've had too much rain this Spring and the nicest weekend was taken upwith Mother's Day and 3 graduation parties for family, in NH, Maine, and Mass. I get a free weekend ... it rains.

More later as Iget it completed :) !
 

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Very nice work Dale! :D

I just have two little tips for you.

DaleH":1cb6534t said:
You can see the 'piss yellow' thin epoxy cured below with my brush in it. After the thin epoxy cured, I cleaned/rough up the hole toremove the amine blush and then filled with thickened epoxy. After it cured I carefully center-punched the epoxy plug and drilled a 3/8" hole through, as I will use 3/8" SS hardware. Look at the neat epoxy plug that is permanently protecting the core!

The next time you are filling holes with epoxy, open up the ends of the hole slightly with a large countersink bit. That gives the resin more surface area to adhere to and also results in a plug that is shaped in such a way that it's impossible for it to come out.

Also, don't wait for your initial coat(s) of unthickened epoxy to cure before filling the hole the rest of the way. Once the area won't accept any more plain resin, go ahead and fill the entire hole with thickened resin. This allows you to get a chemical AND mechanical bond between the to resin mixtures.
 
gw204":e1pb4hge said:
The next time you are filling holes with epoxy, open up the ends of the hole slightly with a large countersink bit. That gives the resin more surface area to adhere to and also results in a plug that is shaped in such a way that it's impossible for it to come out.

I did do that, but from the inside. On the outside, I put a c'sink in to form the 'cup' to grab the 5200, the plug pic alone was snapped before I added it.

gw204":e1pb4hge said:
Also, don't wait for your initial coat(s) of unthickened epoxy to cure before filling ... allows you to get a chemical AND mechanical bond between the to resin mixtures.

Yup, I know that ... but de weather - she was against me :( .

Thanks! Good tips to remind others!
 
Done! Wow, much of the work is hidden, e.g., epoxy plugs into the core, teck 'bung' plugs into the teak. But, she's done :) !

That mahogany underlay that connects to the SS brackets was added for strength. The wholesale price to my friend and 4th generation wooden boat builder was $72 for a piece 10"+ wide by almost 10' long. Teak was 4 times the price. He said this swim platform has almost $1000 of teak in her!

The 'old' piece I bought for $150 had a few battle scars on the edges, so I removed the last 3 rails from each side, sanded, washed with acetone, and glued back together with gorilla glue screwed with 2" SS #8 screws. All edge screws were bunged, which means waterproofing and 'hiding' the hole with a teak wood counterbore plug. You can't tell from a few feet away.

More teak for Miss Teak
 

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Well Done Dale!

An elegant touch, yet lots of support there too. You could do some light marine salvage off that platform. :shock: :shock:

Speakin' O' which, are you going to add a dive ladder bracket somewhere? It would be a shame to mess up all that Teak with a fold-up telescoping ladder, or dual-rung swing-up..
 
Dayum!!! Nice job Dale! :D

My swim platform isn't half as nice. It is also a homebuilt (by the previous owner), and made from starboard. I don't want to derail Dales thread, bur Cbigma asks a question that I've been pondering for awhile now.

I'm looking to fabricate or modify a boarding ladder for my swim platform.
Here is what I have now...

Image-C08E75040FE011DC.jpg


I see two options... Something like this stainless folding number that I saw on a sailboat in my boatyard...
(I have no idea who the manufacturer is) :(

Image-C08DE9040FE011DC.jpg


Or something like this, that I saw on another boat.

Image-C08E48740FE011DC.jpg


Dale probably wouldn't want to mess up his styling teak platform with hardware like this, but I need something to allow my grandkids to more easilly get back into the boat after swimming.

Ideas anyone?
 
What about the type that go under the platform and pull out? I have seen them but don't know the manufacturer. Keep the surface area free of obstructions.
 
Bryan A.":tk63hghe said:
What about the type that go under the platform and pull out? I have seen them but don't know the manufacturer. Keep the surface area free of obstructions.

That would actually work for me and Dale. :)
Anyone know of a source for that type of ladder?
 
Megabyte":3elmjwgv said:
Bryan A.":3elmjwgv said:
What about the type that go under the platform and pull out? I have seen them but don't know the manufacturer. Keep the surface area free of obstructions.

Anyone know of a source for that type of ladder?

Windline, available in 2 or 3 step models that 'hide' under the platform. PM me Kev, we might get a 'deal' for 2.
 
DaleH":38w8khel said:
Windline, available in 2 or 3 step models that 'hide' under the platform. PM me Kev, we might get a 'deal' for 2.

PM sent. :wink:
 
Megabyte":2ji2qst4 said:
DaleH":2ji2qst4 said:
Windline, available in 2 or 3 step models that 'hide' under the platform. PM me Kev, we might get a 'deal' for 2.

PM sent. :wink:

Hey folks...

I'm interested in one to... I would love to get rid of my armstrong ladder setup - Do you know if I could mount this under my existing factor motor bracket?

If ya haven't bought it.... maybe we can go for three!
 
Wicho":t779synb said:
I'm interested in one to... I would love to get rid of my armstrong ladder setup -
!

I'm shocked :shock: From everything I could find, Armstrong diver's ladder is THE ladder to have. Wish you had seen my "Wanted-Armstrong Ladder" ad.

What's wrong with your's?

btw, Dale, you can never have too much teak. :wink:
 
FishFactory":gai9fhpn said:
I'm shocked :shock: From everything I could find, Armstrong diver's ladder is THE ladder to have. Wish you had seen my "Wanted-Armstrong Ladder" ad.

Yeah.. it really is a comfortable boarding experience butttttt that thing is huge.. i've lost one before (on a previous boat)....and I have a tendency to forget that thier on and then It could bend the bracket... not to mention that the whole back transom has a ladder attached to it (I think its ugly!)...

I guess i'm just slanted against it!
William.
 
Yes, Windline is the brand I put on Hurricane, but I chose the folding ladder that sits on top of the platform. The under-the-platform ladders are a pain in the a$$ to fold under and pull out.

You can see a pic on my boat at the bottom of the "Putting Name on Boat" thread on page 1. It's the picture showing my home port Marblehead on the transom.
 
Wicho - If you want to get rid of yours and you could make it worth it to me I would be interested in it. How many step? I have an Armstrong bracket with the mount welded into it but no ladder.
 
Bryan A.":pve061b1 said:
Wicho - If you want to get rid of yours and you could make it worth it to me I would be interested in it. How many step? I have an Armstrong bracket with the mount welded into it but no ladder.

Hi Bryan... THanks for the offer but since I too have the mount integrated into the platform... I at least want to keep it around. No worries though.. i'll keep you in mind if I decide to do so!
 
bryan A--

send me a PM about an armstrong ladder. i just bought a new boat with my father, a 19 TwinVee Baycat, and it came with an armstrong ladder, that i hate the looks of. I am pretty sure we still have it, and its brand new, we removed the ladder from the bracket after delivery. Since you stil have your bracket that would work well b/c I do not want to remove the bracket, at least for now, b/c it would leave holes and i have no time to fill em.
 
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